Minimum Number of Stages, Total Reflux: It is very useful to get an idea of minimum number of stages required to achieve a desired separation. This can be achieved by using the diagonal line as the operating line. The top- and bottom-operating lines merge when the column is operating under total reflux conditions. No product is withdrawn.
We can draw the number of steps as follows:
1. Draw a vertical line from point (xW, xW) till it touches the equilibrium curve.
2. Draw a horizontal line till it touches the diagonal line.
3. Repeat the steps (1) and (2) till we reach point (xD, xD).
4. The number of triangles represents the number of stages.
We may not get a whole number.
If relative volatility is fairly constant, then minimum number of stages can be calculated as
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Where the subscript m, W, and D stand for minimum, waste, and distillate, respectively. And αWD is average relative volatility between the residue- and distillate-sections. The number of stages computed in this way includes 1/2 stage for condenser and 1/2 reboiler.
The minimum number of stages above the feed point can also be calculated by replacing xW with xF in the above equation as follows:
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Where the subscript m, F, and D stand for minimum, feed, and distillate, respectively. And αFD is average relative volatility between the feed- and distillate-sections.
A ratio of NmWD/NmFD gives a measure of the percentage of rectification section above the feed location.